329 lines
12 KiB
C#
329 lines
12 KiB
C#
using System.Collections.Concurrent;
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using System.Collections.ObjectModel;
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using System.Text.Json;
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using Microsoft.Extensions.Logging;
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using Seyounth.Hyosung.Core.Agv;
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using Seyounth.Hyosung.Core.Plc;
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using Seyounth.Hyosung.Core.Printer;
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using Seyounth.Hyosung.Core.Scanner;
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using Seyounth.Hyosung.Data.Models;
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using Seyounth.Hyosung.Data.Models.Plc;
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using Seyounth.Hyosung.Data.Services;
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using Seyounth.Hyosung.Data.Services.Hyosung;
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using Seyounth.Hyosung.Data.Services.Hyosung.Entities;
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using Seyounth.Hyosung.Runtime.Models;
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namespace Seyounth.Hyosung.Runtime;
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public class HyosungRuntime(
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ILogger<HyosungRuntime> logger,
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IHyosungPlcService hyosungPlcService,
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IHyosungScannerService hyosungScannerService,
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IHyosungPrinter printer,
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IYarnService yarnService,
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ITrayService trayService,
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IVarietyService varietyService,
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IHyosungAgvService hyosungAgvService,
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IHyosungWmsService hyosungWmsService) : IHyosungRuntime
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{
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public PackLineOption PackLineOption { get; private set; }
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public StackStationModel Stack1 { get; private set; } = new();
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public StackStationModel Stack2 { get; private set; } = new();
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public async Task StartAsync(CancellationToken token)
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{
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//启动扫码服务
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await hyosungScannerService.StartAsync(token);
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await printer.StartAsync(token);
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//最后启动PLC服务
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hyosungPlcService.OnPlcRequestScanProduct += OnPlcRequestScanProduct;
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hyosungPlcService.OnPlcRequestScanFixture += OnPlcRequestScanFixture;
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hyosungPlcService.OnPlcRequestLeavingProductionLine += OnPlcRequestLeavingProductionLine;
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hyosungPlcService.OnPlcNeedNewTrayCode += OnPlcNeedNewTrayCode;
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hyosungPlcService.OnPlcPutCompleted += OnPlcPutCompleted;
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hyosungPlcService.OnPlcRequestPackLineOption += OnPlcRequestPackLineOption;
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hyosungPlcService.OnRequestPrintLabel += OnPlcRequestPrintLabel;
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await hyosungPlcService.StartAsync(token);
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}
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public async Task StopAsync(CancellationToken token)
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{
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//先停止扫码服务
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await hyosungScannerService.StopAsync(token);
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await printer.StopAsync(token);
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//先停止PLC服务
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//解绑相关事件
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hyosungPlcService.OnPlcRequestScanProduct -= OnPlcRequestScanProduct;
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hyosungPlcService.OnPlcRequestScanFixture -= OnPlcRequestScanFixture;
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hyosungPlcService.OnPlcRequestLeavingProductionLine -= OnPlcRequestLeavingProductionLine;
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hyosungPlcService.OnPlcNeedNewTrayCode -= OnPlcNeedNewTrayCode;
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hyosungPlcService.OnPlcPutCompleted -= OnPlcPutCompleted;
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await hyosungPlcService.StopAsync();
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}
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public async Task SendVarietyToPlcAsync(Variety variety)
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{
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await hyosungPlcService.WriteVarietyAsync(variety);
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logger.LogInformation($"send variety to plc success: {variety.Id}");
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}
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/// <summary>
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/// 处理PLC请求扫描治具事件
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/// </summary>
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/// <param name="fixtureId">治具ID</param>
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/// <returns></returns>
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/// <exception cref="NotImplementedException"></exception>
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private async Task OnPlcRequestScanFixture(int fixtureId)
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{
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logger.LogInformation($"plc request scan fixture:{fixtureId}");
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try
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{
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var fix = await hyosungScannerService.ScanFixtureAsync(fixtureId);
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if (string.IsNullOrEmpty(fix))
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{
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await hyosungPlcService.WriteScanFixtureResultAsync(fixtureId, false);
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logger.LogInformation($"scan fixture{fixtureId} fail");
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}
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else
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{
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await hyosungPlcService.WriteScanFixtureResultAsync(fixtureId, true, (short)Convert.ToInt32(fix));
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logger.LogInformation($"scan fixture{fixtureId} success: {fix}");
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}
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}
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catch (Exception e)
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{
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await hyosungPlcService.WriteScanFixtureResultAsync(fixtureId, false);
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logger.LogError(e, $"scan fixture{fixtureId} fail");
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}
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}
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/// <summary>
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/// 处理PLC请求扫描纱事件
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/// </summary>
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/// <param name="varietyId"></param>
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private async Task OnPlcRequestScanProduct(int varietyId)
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{
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logger.LogInformation($"plc request scan yarn qrcode");
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try
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{
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var yarn = await hyosungScannerService.ScanYarnAsync(varietyId);
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if (yarn is null)
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{
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await hyosungPlcService.WriteScanYarnResultAsync(false);
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logger.LogInformation($"scan yarn fail");
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return;
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}
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var variety = await varietyService.GetById(varietyId);
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if (yarn.Lot != variety.Lot)
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{
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await hyosungPlcService.WriteScanYarnResultAsync(false);
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logger.LogInformation($"scan yarn fail,lot not equal");
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return;
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}
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await yarnService.AddYarnAsync(yarn);
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await hyosungPlcService.WriteScanYarnResultAsync(true, (short)varietyId, yarn.ScanCode);
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logger.LogInformation($"scan yarn {yarn.ScanCode} success: qrcode[{yarn.QrCode}]");
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}
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catch (Exception e)
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{
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await hyosungPlcService.WriteScanYarnResultAsync(false);
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logger.LogError(e, $"scan yarn fail");
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}
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}
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/// <summary>
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/// 处理PLC请求下线事件
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/// </summary>
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/// <returns></returns>
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/// <exception cref="NotImplementedException"></exception>
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private async Task OnPlcRequestLeavingProductionLine(PlcStackInfo info)
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{
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logger.LogInformation($"plc request leaving production line");
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try
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{
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await trayService.StorageAsync(info.TrayCode);
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await hyosungAgvService.StorageAsync(info.TrayCode);
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//标志下线已完成
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await hyosungPlcService.LeaveCompletedAsync();
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logger.LogInformation($"plc leaving production line success");
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}
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catch (Exception e)
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{
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logger.LogError(e, $"plc leaving production line fail");
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}
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}
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/// <summary>
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/// 处理Plc需要新的托盘号事件
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/// </summary>
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/// <param name="index"></param>
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/// <param name="varietyId"></param>
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/// <returns></returns>
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/// <exception cref="NotImplementedException"></exception>
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private async Task OnPlcNeedNewTrayCode(int index, int varietyId)
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{
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logger.LogInformation($"plc request new tray code:{index} {varietyId}");
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try
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{
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var tray = await trayService.GeneraNewTray(varietyId);
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var variety = await varietyService.GetById(varietyId);
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var stackModel = new StackStationModel();
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stackModel.TrayCode = tray.TrayCode;
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stackModel.VarietyCode = variety.Code;
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stackModel.Layers = variety.StackingLayers;
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stackModel.TotalCount = variety.TotalCount;
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stackModel.CurrentCount = 0;
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stackModel.Yarns = new ObservableCollection<Yarn>();
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if (index == 1)
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{
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Stack1 = stackModel;
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}
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else
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{
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Stack2 = stackModel;
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}
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await hyosungPlcService.WriteTrayCodeAsync(index, tray.TrayCode);
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logger.LogInformation($"plc request new tray code success: {tray.TrayCode}");
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}
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catch (Exception e)
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{
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logger.LogError(e, $"plc request new tray code fail");
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}
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}
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/// <summary>
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/// PLC码垛一次完成
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/// </summary>
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/// <param name="arg"></param>
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/// <returns></returns>
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/// <exception cref="NotImplementedException"></exception>
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private async Task OnPlcPutCompleted(PlcStackingInfo arg)
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{
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logger.LogInformation($"plc put completed:{JsonSerializer.Serialize(arg)}");
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try
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{
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if (arg.TrayCode == Stack1.TrayCode)
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{
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Stack1.CurrentCount += arg.YarnCode.Count;
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foreach (var yarnCode in arg.YarnCode)
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{
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Stack1.Yarns.Add(await yarnService.GetYarnByCodeAsync(yarnCode));
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}
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}
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else if (arg.TrayCode == Stack2.TrayCode)
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{
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Stack2.CurrentCount += arg.YarnCode.Count;
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foreach (var yarnCode in arg.YarnCode)
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{
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Stack2.Yarns.Add(await yarnService.GetYarnByCodeAsync(yarnCode));
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}
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}
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foreach (var yarnCode in arg.YarnCode)
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{
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await yarnService.BindTrayAsync(yarnCode, await trayService.GetIdByCode(arg.TrayCode));
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logger.LogInformation($" stack yarn{yarnCode} succeed");
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}
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await hyosungPlcService.WriteReceivedYarnCountAsync(arg.YarnCode.Count);
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logger.LogInformation($"plc put completed success");
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}
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catch (Exception e)
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{
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logger.LogError(e, $"plc put completed fail");
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}
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}
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/// <summary>
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/// 处理PLC请求打包线配置事件
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/// </summary>
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/// <param name="arg"></param>
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/// <returns></returns>
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/// <exception cref="NotImplementedException"></exception>
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private async Task OnPlcRequestPackLineOption(string arg)
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{
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logger.LogInformation($"plc request pack line option");
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try
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{
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var tray = await trayService.GetByCode(arg);
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var variety = await varietyService.GetById(tray.VarietyId);
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PackLineOption = new PackLineOption()
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{
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HeadCount = variety.StackHeadCount ?? 0,
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HasBox = variety.HasBox,
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IsTop = variety.NeedTopBoard is NeedType.Need or NeedType.NotNeed
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? variety.NeedTopBoard == NeedType.Need
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: tray.IsEven && variety.NeedTopBoard == NeedType.EvenNeed,
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IsPack = variety.NeedPackStrap is NeedType.Need or NeedType.NotNeed
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? variety.NeedPackStrap == NeedType.Need
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: tray.IsEven && variety.NeedPackStrap == NeedType.EvenNeed,
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IsFilm = variety.NeedFilmWrapping is NeedType.Need or NeedType.NotNeed
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? variety.NeedFilmWrapping == NeedType.Need
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: tray.IsEven && variety.NeedFilmWrapping == NeedType.EvenNeed,
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IsLam = variety.NeedFilmCoating is NeedType.Need or NeedType.NotNeed
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? variety.NeedFilmCoating == NeedType.Need
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: tray.IsEven && variety.NeedFilmCoating == NeedType.EvenNeed,
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TrayCode = arg
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};
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await hyosungPlcService.WritePackLineOptionAsync(PackLineOption);
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logger.LogInformation($"plc request pack line option success");
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}
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catch (Exception e)
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{
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logger.LogError(e, $"plc request pack line option fail");
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}
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}
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/// <summary>
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/// 处理贴标站请求贴标事件
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/// </summary>
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/// <param name="arg1"></param>
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/// <param name="arg2"></param>
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/// <returns></returns>
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/// <exception cref="NotImplementedException"></exception>
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private async Task OnPlcRequestPrintLabel(int arg1, string trayCode, int height)
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{
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logger.LogInformation($"plc request print label:{arg1} {trayCode} {height}");
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try
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{
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var tray = await trayService.GetByCode(trayCode);
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var variety = await varietyService.GetById(tray.VarietyId);
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var mod = await hyosungWmsService.GetItemInfoByItemCode(variety.Code);
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var grade = "1";
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if (mod.GRADE != "AA") grade = mod.GRADE;
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int controlNo = 0;
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if(tray.ControlNo is null || tray.ControlNo == 0)
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{
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controlNo = await hyosungWmsService.GetControlNo(variety, grade);
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tray = await trayService.PrintTrayAsync(trayCode, height, controlNo, mod);
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}
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if (arg1 == 1)
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{
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await printer.PrintAsync(1, trayCode);
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await hyosungPlcService.WritePrintLabelResultAsync(arg1, variety.SubLabelCount, true);
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}
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else
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{
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await printer.PrintAsync(2, trayCode);
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await hyosungPlcService.WritePrintLabelResultAsync(arg1, variety.MasterLabelCount, true);
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await hyosungWmsService.UpdateControlNo(variety, controlNo);
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await hyosungWmsService.AddLabelResult(new LabelResult(tray, variety));
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}
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logger.LogInformation($"plc request print label success");
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}
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catch (Exception e)
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{
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await hyosungPlcService.WritePrintLabelResultAsync(arg1, 1, false);
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logger.LogError(e, "print label fail");
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}
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}
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} |