seyounth.hyosung.ty/Seyounth.Hyosung.Runtime/HyosungRuntime.cs

using System.Collections.Concurrent;
using System.Collections.ObjectModel;
using System.Text.Json;
using Microsoft.Extensions.Logging;
using Seyounth.Hyosung.Core.Agv;
using Seyounth.Hyosung.Core.Plc;
using Seyounth.Hyosung.Core.Printer;
using Seyounth.Hyosung.Core.Scanner;
using Seyounth.Hyosung.Data.Models;
using Seyounth.Hyosung.Data.Models.Plc;
using Seyounth.Hyosung.Data.Services;
using Seyounth.Hyosung.Data.Services.Hyosung;
using Seyounth.Hyosung.Runtime.Models;

namespace Seyounth.Hyosung.Runtime;

public class HyosungRuntime(
    ILogger<HyosungRuntime> logger,
    IHyosungPlcService hyosungPlcService,
    IHyosungScannerService hyosungScannerService,
    IHyosungPrinter printer,
    IYarnService yarnService,
    ITrayService trayService,
    IVarietyService varietyService,
    IHyosungAgvService hyosungAgvService,
    IHyosungWmsService hyosungWmsService) : IHyosungRuntime
{
    public PackLineOption PackLineOption { get; private set; }
    public StackStationModel Stack1 { get; private set; } = new();
    public StackStationModel Stack2 { get; private set; } = new();

    public async Task StartAsync(CancellationToken token)
    {
        //启动扫码服务
        await hyosungScannerService.StartAsync(token);
        await printer.StartAsync(token);
        //最后启动PLC服务
        hyosungPlcService.OnPlcRequestScanProduct += OnPlcRequestScanProduct;
        hyosungPlcService.OnPlcRequestScanFixture += OnPlcRequestScanFixture;
        hyosungPlcService.OnPlcRequestLeavingProductionLine += OnPlcRequestLeavingProductionLine;
        hyosungPlcService.OnPlcNeedNewTrayCode += OnPlcNeedNewTrayCode;
        hyosungPlcService.OnPlcPutCompleted += OnPlcPutCompleted;
        hyosungPlcService.OnPlcRequestPackLineOption += OnPlcRequestPackLineOption;
        hyosungPlcService.OnRequestPrintLabel += OnPlcRequestPrintLabel;
        await hyosungPlcService.StartAsync(token);
    }

    public async Task StopAsync(CancellationToken token)
    {
        //先停止扫码服务
        await hyosungScannerService.StopAsync(token);
        await printer.StopAsync(token);
        //先停止PLC服务
        //解绑相关事件
        hyosungPlcService.OnPlcRequestScanProduct -= OnPlcRequestScanProduct;
        hyosungPlcService.OnPlcRequestScanFixture -= OnPlcRequestScanFixture;
        hyosungPlcService.OnPlcRequestLeavingProductionLine -= OnPlcRequestLeavingProductionLine;
        hyosungPlcService.OnPlcNeedNewTrayCode -= OnPlcNeedNewTrayCode;
        hyosungPlcService.OnPlcPutCompleted -= OnPlcPutCompleted;
        await hyosungPlcService.StopAsync();
    }


    public async Task SendVarietyToPlcAsync(Variety variety)
    {
        await hyosungPlcService.WriteVarietyAsync(variety);
        logger.LogInformation($"send variety to plc success: {variety.Id}");
    }

    /// <summary>
    /// 处理PLC请求扫描治具事件
    /// </summary>
    /// <param name="fixtureId">治具ID</param>
    /// <returns></returns>
    /// <exception cref="NotImplementedException"></exception>
    private async Task OnPlcRequestScanFixture(int fixtureId)
    {
        logger.LogInformation($"plc request scan fixture:{fixtureId}");
        try
        {
            var fix = await hyosungScannerService.ScanFixtureAsync(fixtureId);
            if (string.IsNullOrEmpty(fix))
            {
                await hyosungPlcService.WriteScanFixtureResultAsync(fixtureId, false);
                logger.LogInformation($"scan fixture{fixtureId} fail");
            }
            else
            {
                await hyosungPlcService.WriteScanFixtureResultAsync(fixtureId, true, (short)Convert.ToInt32(fix));
                logger.LogInformation($"scan fixture{fixtureId} success: {fix}");
            }
        }
        catch (Exception e)
        {
            await hyosungPlcService.WriteScanFixtureResultAsync(fixtureId, false);
            logger.LogError(e, $"scan fixture{fixtureId} fail");
        }
    }


    /// <summary>
    /// 处理PLC请求扫描纱事件
    /// </summary>
    /// <param name="varietyId"></param>
    private async Task OnPlcRequestScanProduct(int varietyId)
    {
        logger.LogInformation($"plc request scan yarn qrcode");
        try
        {
            var yarn = await hyosungScannerService.ScanYarnAsync(varietyId);
            if (yarn is null)
            {
                await hyosungPlcService.WriteScanYarnResultAsync(false);
                logger.LogInformation($"scan yarn fail");
                return;
            }

            var variety = await varietyService.GetById(varietyId);
            if (yarn.Lot != variety.Lot)
            {
                await hyosungPlcService.WriteScanYarnResultAsync(false);
                logger.LogInformation($"scan yarn fail,lot not equal");
                return;
            }

            await yarnService.AddYarnAsync(yarn);
            await hyosungPlcService.WriteScanYarnResultAsync(true, (short)varietyId, yarn.ScanCode);
            logger.LogInformation($"scan yarn {yarn.ScanCode} success: qrcode[{yarn.QrCode}]");
        }
        catch (Exception e)
        {
            await hyosungPlcService.WriteScanYarnResultAsync(false);
            logger.LogError(e, $"scan yarn fail");
        }
    }

    /// <summary>
    /// 处理PLC请求下线事件
    /// </summary>
    /// <returns></returns>
    /// <exception cref="NotImplementedException"></exception>
    private async Task OnPlcRequestLeavingProductionLine(PlcStackInfo info)
    {
        logger.LogInformation($"plc request leaving production line");
        try
        {
            await trayService.StorageAsync(info.TrayCode);
            await hyosungAgvService.StorageAsync(info.TrayCode);
            //标志下线已完成
            await hyosungPlcService.LeaveCompletedAsync();
            logger.LogInformation($"plc leaving production line success");
        }
        catch (Exception e)
        {
            logger.LogError(e, $"plc leaving production line fail");
        }
    }


    /// <summary>
    /// 处理Plc需要新的托盘号事件
    /// </summary>
    /// <param name="index"></param>
    /// <param name="varietyId"></param>
    /// <returns></returns>
    /// <exception cref="NotImplementedException"></exception>
    private async Task OnPlcNeedNewTrayCode(int index, int varietyId)
    {
        logger.LogInformation($"plc request new tray code:{index} {varietyId}");
        try
        {
            var tray = await trayService.GeneraNewTray(varietyId);
            var variety = await varietyService.GetById(varietyId);
            var stackModel = new StackStationModel();
            stackModel.TrayCode = tray.TrayCode;
            stackModel.VarietyCode = variety.Code;
            stackModel.Layers = variety.StackingLayers;
            stackModel.TotalCount = variety.TotalCount;
            stackModel.CurrentCount = 0;
            stackModel.Yarns = new ObservableCollection<Yarn>();
            if (index == 1)
            {
                Stack1 = stackModel;
            }
            else
            {
                Stack2 = stackModel;
            }

            await hyosungPlcService.WriteTrayCodeAsync(index, tray.TrayCode);
            logger.LogInformation($"plc request new tray code success: {tray.TrayCode}");
        }
        catch (Exception e)
        {
            logger.LogError(e, $"plc request new tray code fail");
        }
    }

    /// <summary>
    /// PLC码垛一次完成
    /// </summary>
    /// <param name="arg"></param>
    /// <returns></returns>
    /// <exception cref="NotImplementedException"></exception>
    private async Task OnPlcPutCompleted(PlcStackingInfo arg)
    {
        logger.LogInformation($"plc put completed:{JsonSerializer.Serialize(arg)}");
        try
        {
            if (arg.TrayCode == Stack1.TrayCode)
            {
                Stack1.CurrentCount += arg.YarnCode.Count;
                foreach (var yarnCode in arg.YarnCode)
                {
                    Stack1.Yarns.Add(await yarnService.GetYarnByCodeAsync(yarnCode));
                }
            }
            else if (arg.TrayCode == Stack2.TrayCode)
            {
                Stack2.CurrentCount += arg.YarnCode.Count;
                foreach (var yarnCode in arg.YarnCode)
                {
                    Stack2.Yarns.Add(await yarnService.GetYarnByCodeAsync(yarnCode));
                }
            }

            foreach (var yarnCode in arg.YarnCode)
            {
                await yarnService.BindTrayAsync(yarnCode, await trayService.GetIdByCode(arg.TrayCode));
                logger.LogInformation($" stack yarn{yarnCode} succeed");
            }

            await hyosungPlcService.WriteReceivedYarnCountAsync(arg.YarnCode.Count);
            logger.LogInformation($"plc put completed success");
        }
        catch (Exception e)
        {
            logger.LogError(e, $"plc put completed fail");
        }
    }

    /// <summary>
    /// 处理PLC请求打包线配置事件
    /// </summary>
    /// <param name="arg"></param>
    /// <returns></returns>
    /// <exception cref="NotImplementedException"></exception>
    private async Task OnPlcRequestPackLineOption(string arg)
    {
        logger.LogInformation($"plc request pack line option");
        try
        {
            var tray = await trayService.GetByCode(arg);
            var variety = await varietyService.GetById(tray.VarietyId);
            PackLineOption = new PackLineOption()
            {
                HeadCount = variety.StackHeadCount ?? 0,
                HasBox = variety.HasBox,
                IsTop = variety.NeedTopBoard is NeedType.Need or NeedType.NotNeed
                    ? variety.NeedTopBoard == NeedType.Need
                    : tray.IsEven && variety.NeedTopBoard == NeedType.EvenNeed,
                IsPack = variety.NeedPackStrap is NeedType.Need or NeedType.NotNeed
                    ? variety.NeedPackStrap == NeedType.Need
                    : tray.IsEven && variety.NeedPackStrap == NeedType.EvenNeed,
                IsFilm = variety.NeedFilmWrapping is NeedType.Need or NeedType.NotNeed
                    ? variety.NeedFilmWrapping == NeedType.Need
                    : tray.IsEven && variety.NeedFilmWrapping == NeedType.EvenNeed,
                IsLam = variety.NeedFilmCoating is NeedType.Need or NeedType.NotNeed
                    ? variety.NeedFilmCoating == NeedType.Need
                    : tray.IsEven && variety.NeedFilmCoating == NeedType.EvenNeed,
                TrayCode = arg
            };
            await hyosungPlcService.WritePackLineOptionAsync(PackLineOption);
            logger.LogInformation($"plc request pack line option success");
        }
        catch (Exception e)
        {
            logger.LogError(e, $"plc request pack line option fail");
        }
    }

    /// <summary>
    /// 处理贴标站请求贴标事件
    /// </summary>
    /// <param name="arg1"></param>
    /// <param name="arg2"></param>
    /// <returns></returns>
    /// <exception cref="NotImplementedException"></exception>
    private async Task OnPlcRequestPrintLabel(int arg1, string trayCode, int height)
    {
        logger.LogInformation($"plc request print label:{arg1} {trayCode} {height}");
        try
        {
            var tray = await trayService.GetByCode(trayCode);
            var variety = await varietyService.GetById(tray.VarietyId);
            var mod = await hyosungWmsService.GetItemInfoByItemCode(variety.Code);
            var grade = "1";
            if (mod.GRADE != "AA") grade = mod.GRADE;
            var controlNo = await hyosungWmsService.GetControlNo(variety, grade);
            await trayService.PrintTrayAsync(trayCode, height, controlNo, mod);
            if (arg1 == 1)
            {
                await printer.PrintAsync(1, trayCode);
                await hyosungPlcService.WritePrintLabelResultAsync(arg1, variety.SubLabelCount, true);
            }
            else
            {
                await printer.PrintAsync(2, trayCode);
                await hyosungPlcService.WritePrintLabelResultAsync(arg1, variety.MasterLabelCount, true);
            }


            await hyosungWmsService.UpdateControlNo(variety, controlNo);
            logger.LogInformation($"plc request print label success");
        }
        catch (Exception e)
        {
            await hyosungPlcService.WritePrintLabelResultAsync(arg1, 1,false);
            logger.LogError(e, "print label fail");
        }
    }
}